引用本文:袁建辉, 祝迎春, 雷强, 占庆, 黄晶, 丁思月.等离子喷涂制备WC-Co-Cu-BaF2/CaF2自润滑耐磨涂层及其高温摩擦性能[J].中国表面工程,2012,25(2):31~36
YUAN Jian-hui, ZHU Ying-chun, LEI Qiang, ZHAN Qing, HUANG Jing, DING Si-yue.Fabrication and High Temperature Tribological Properties of Plasma Sprayed WC-Co-Cu-BaF2/CaF2 Selflubricating Wear Resistant Coatings[J].China Surface Engineering,2012,25(2):31~36
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等离子喷涂制备WC-Co-Cu-BaF2/CaF2自润滑耐磨涂层及其高温摩擦性能
袁建辉, 祝迎春, 雷强, 占庆, 黄晶, 丁思月1,2
1. 中国科学院 宁波材料技术与工程研究所, 浙江 宁波 315201;2. 中国科学院 上海硅酸盐研究所, 上海 200050
摘要:
通过大气等离子喷涂方法,使用自制的含有WC-Co、Cu和BaF2/CaF2共晶体的复合喷涂粉末,制备出WC-Co-Cu-BaF2/CaF2自润滑耐磨涂层。在200 ℃、400 ℃和600 ℃下进行WC-Co-Cu-BaF2/CaF2涂层和WC-Co涂层的高温摩擦试验,用扫描电镜观察涂层磨损表面微观形貌。结果表明:200 ℃时,由于WC-Co-Cu-BaF2/CaF2涂层摩擦产物层中含有的WC硬质颗粒引起磨粒磨损,该涂层摩擦因数和磨损率相对较高。而400 ℃和600 ℃时,WC-Co-Cu-BaF2/CaF2涂层的摩擦产物层中均无WC颗粒存在,且由于涂层中Cu和BaF2/CaF2等固体润滑剂的作用,生成的摩擦产物层光滑且致密,涂层的摩擦因数和磨损率均较低,在400~600 ℃下表现出比WC-Co涂层优异的耐磨性能。
关键词:  等离子喷涂  自润滑  高温摩擦  磨损机理
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Fabrication and High Temperature Tribological Properties of Plasma Sprayed WC-Co-Cu-BaF2/CaF2 Selflubricating Wear Resistant Coatings
YUAN Jian-hui, ZHU Ying-chun, LEI Qiang, ZHAN Qing, HUANG Jing, DING Si-yue1,2
1. Ningbo Institute of Material Technology & Engineering, Chinese Academy of Sciences, Ningbo Zhejiang 315201;2. Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050
Abstract:
WC-Co-Cu-BaF2/CaF2 selflubricating wear resistant coating was deposited by atmospheric plasma spraying (APS) process using homemade feedstock powders composed of WC-Co, Cu and BaF2/CaF2 eutectic. The high temperature tribological properties of the WC-Co-Cu-BaF2/CaF2 and WC-Co coatings were investigated at 200 ℃,400 ℃ and 600 ℃. Microscopic observation of the coatings after wear was performed using SEM. It is found that the hard WC particles in the triboreaction layers of WC-Co-Cu-BaF2/CaF2 coating induce abrasive wear and result in higher friction coefficient and wear rate at 200 ℃. The triboreaction layers without any hard WC particles were formed in 400 ℃ and 600 ℃ wear tests. With the help of Cu and BaF2/CaF2 eutectic which acted as solid lubricants in the coating, the triboreaction layers became smooth and compact. Lower friction coefficient and wear rate of WC-Co-Cu-BaF2/CaF2 coating were achieved at these temperatures. The wear resistant behavior of WC-Co-Cu-BaF2/CaF2 coating was superior to that of WC-Co coating at relatively high temperature (400~600 ℃).
Key words:  plasma spraying  selflubricating  high temperature tribological  wear mechanism
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